Copper Screening Line 300/72: Advanced Technology for Precision
Screening
The Copper Screening Line 300/72 is a state-of-the-art solution
designed for high-efficiency screening and quality control of
copper wire and particles. Ideal for wire manufacturing, recycling,
and metal processing industries, this advanced screening line
ensures precision, reliability, and productivity in every
operation.
Key Features and Benefits:
High Capacity: Processes up to 300 kg of copper per hour, making it
perfect for high-volume production.
Precision Screening: Equipped with a 72-mesh screen (0.2 mm
aperture) to separate copper particles from impurities with
unmatched accuracy.
Durable Construction: Built with stainless steel screens and
heavy-duty steel frames, ensuring long-lasting performance in
demanding environments.
Automated Operation: Features a user-friendly touchscreen control
panel and automated feeding/discharge systems, reducing manual
labor and increasing efficiency.
Versatile Design: Customizable screen layers and mesh sizes to meet
specific production requirements.
Safety and Compliance: Fully enclosed design with safety guards,
emergency stop, and compliance with international safety standards.
Applications:
Wire Manufacturing: Ensures high-quality copper wire by removing
impurities and defects.
Recycling: Efficiently separates copper particles from mixed
materials in recycling processes.
Metal Processing: Ideal for screening and grading copper particles
in various industrial applications.
Why Choose the Copper Screening Line 300/72?
Reliability: Engineered for consistent performance and minimal
downtime.
Efficiency: Maximizes productivity with automated features and
high-capacity processing.
Precision: Delivers superior screening accuracy for optimal product
quality.
Upgrade your copper screening process with the Copper Screening
Line 300/72 and experience unmatched efficiency, precision, and
reliability.
This detailed description and technical specification provide a
comprehensive overview of the product’s features, benefits, and
applications. Let me know if you’d like to adjust or add anything!
| Input single wire diameter | Copper wire Ø 0.50:3.0 mm, Aluminum wires Ø 1.7:3.5 mm |
| Max screening OD | Ø70mm |
| Max rotation speed of cage | 70r/min |
| Max passing wire OD of main shaft | Ø80mm |
| Main motor power of cage | 55kw(AC) |
| Max Linear speed | 27.66m/min |
| Main Caterpillar Max pulling force | 3200kg |
| Tangent type taping machine max rotation speed | 650r/min |
| Tangent type Taping machine pitch | 0-200mm(Stepless adjustable) |
| Tangent type Taping machine motor power | 11kw*3 set (AC) |
| Pay-off bobbin size in cage | Ø315mm |
| Central pay-off bobbin size | PN1600-PN3150 |
| Take-up bobbin size | PN1600-PN3150 |
| Take-up motor power | 7.5kw(AC) |
| Machine center high | 1000mm |
300/72 bobbins stranding cage with electric cover
4.2.1 Bobbin size in main cage: PN315
4.2.2 Motor power: 55kw (AC variable frequency motor)
4.2.3 Protection form: double wall type cover
4.2.4 The main box of the twisting cage adopts a motor direct drive
reduction box, equipped with electronic control forward and reverse
gear switching, an external independent motor oil supply system,
and a hard tooth surface grinding gear box for the gears. The main
shaft has a large aperture, and the overall bearing capacity of the
box is large.
4.2.5 The twisting cage is driven by an AC variable frequency
motor, and through PLC calculation, it can ensure stable pitch when
72 single-layer twists are twisted
4.2.6 The front bracket adopts a super large bearing seat, which is
made of an integral lost foam casting process with no deformation,
high bearing capacity, and smooth operation
4.2.7 The spindle adopts: a seamless thick walled tube with a whole
center, which is processed with double top points on a large lathe,
and has high concentricity,
4.2.8 The flat winch adopts Q235 thick steel plate CNC cutting,
with added process weight reducing holes to ensure the geometric
strength of the large winch. After being annealed at 850 degrees
Celsius to eliminate stress, it is processed by a large CNC
vertical lathe and finally bored as a whole by a large CNC gantry
machining center.
4.2.9 Winch connection method: Each winch is connected to the main
shaft through a flange or expansion sleeve, with good overall
stiffness, high coaxiality of the winch, and balanced operation of
the winch cage
4.2.10 The winch cage is equipped with two brake devices, with the
action point relying on the front and rear box self-aligning
bearings and the large diameter main shaft. Two air pressure
butterfly brake devices are left empty to ensure the combination of
the overall bearing capacity and brake braking effect, achieving
smooth and reliable operation and braking.
4.2.11 The installation method for the disc is as follows: a string
rod type wire laying shaft is equipped with bearings inside, the
wire laying is smooth, and the sliding block is rotated; The
tension adopts mechanical belt friction, and the tension magnitude
is manually adjusted; After the wire reel is pushed in and locked,
it is stopped by a mechanical protection device, which is safe and
reliable.
4.2.12 Contact ring type wire breakage parking device: installed
with copper rings at the wire end of the main shaft of the winch,
monitoring the wire breakage status of each wire reel through wire
core contact, and feedback the signal to the terminal control
system to achieve automatic shutdown, replacing manual monitoring
and reducing labor intensity.
4.2.13 Wiring method: After the wire is released from the reel, it
changes direction through the universal guide wheel group, and then
travels along the main shaft to the distribution board; The shaft
is equipped with a tension wheel, and the tension belt adjusts the
tension, which can keep the tension of the core wire released on
each shaft stable and balanced; All straight through wire holes are
embedded with ceramic wire sleeves to protect the wire from
scratches and scratches.
4.2.14 The distribution board is equipped with 76 wire distribution
wire plate, which are used to collect wires at a smooth angle and
achieve uniform twisting of multiple single layers
4.2.15 The host base adopts a whole welded base, which uses
profiles and plates to connect geometric shapes. After welding, it
is processed in one go by a large gantry milling machine, with high
flatness.
4.2.16 The front support frame of the host has jog and emergency
stop functions for easy operation.
