The Disc Type Stranding Machine is a cutting-edge solution designed
for high-performance cable and wire production. Engineered with
advanced disc-type stranding technology, this machine ensures
precise twisting, stranding, and layering of multiple wires or
conductors with unmatched accuracy and efficiency. Ideal for
industries like telecommunications, power transmission, and
automotive manufacturing, it delivers consistent quality and
reliability in every operation.
Key Features:
High-Speed Stranding: Achieves superior productivity with speeds
tailored to your production needs.
Precision Control: Advanced tension control and automatic lay
length adjustment for consistent results.
Versatile Applications: Compatible with copper, aluminum, and alloy
wires of various sizes.
Durable Construction: Built with high-quality materials for
long-lasting performance in demanding environments.
User-Friendly Design: Intuitive controls and easy setup for
seamless operation.
Benefits:
Enhanced Productivity: Reduces production time while maintaining
high-quality output.
Cost-Effective: Minimizes material waste and operational downtime.
Reliability: Ensures uniform stranding for cables with superior
mechanical and electrical properties.
Applications:
Power cables
Communication cables
Automotive wiring harnesses
Specialty cables for industrial use
Upgrade your cable manufacturing process with the Disc Type
Stranding Machine and experience unparalleled precision,
efficiency, and performance.
| Input single wire diameter | Copper wire Ø 0.50:3.0 mm, Aluminum wires Ø 1.7:3.5 mm |
| Max screening OD | Ø70mm |
| Max rotation speed of cage | 70r/min |
| Max passing wire OD of main shaft | Ø80mm |
| Main motor power of cage | 55kw(AC) |
| Max Linear speed | 27.66m/min |
| Main Caterpillar Max pulling force | 3200kg |
| Tangent type taping machine max rotation speed | 650r/min |
| Tangent type Taping machine pitch | 0-200mm(Stepless adjustable) |
| Tangent type Taping machine motor power | 11kw*3 set (AC) |
| Pay-off bobbin size in cage | Ø315mm |
| Central pay-off bobbin size | PN1600-PN3150 |
| Take-up bobbin size | PN1600-PN3150 |
| Take-up motor power | 7.5kw(AC) |
| Machine center high | 1000mm |
300/72 bobbins stranding cage with electric cover
4.2.1 Bobbin size in main cage: PN315
4.2.2 Motor power: 55kw (AC variable frequency motor)
4.2.3 Protection form: double wall type cover
4.2.4 The main box of the twisting cage adopts a motor direct drive
reduction box, equipped with electronic control forward and reverse
gear switching, an external independent motor oil supply system,
and a hard tooth surface grinding gear box for the gears. The main
shaft has a large aperture, and the overall bearing capacity of the
box is large.
4.2.5 The twisting cage is driven by an AC variable frequency
motor, and through PLC calculation, it can ensure stable pitch when
72 single-layer twists are twisted
4.2.6 The front bracket adopts a super large bearing seat, which is
made of an integral lost foam casting process with no deformation,
high bearing capacity, and smooth operation
4.2.7 The spindle adopts: a seamless thick walled tube with a whole
center, which is processed with double top points on a large lathe,
and has high concentricity,
4.2.8 The flat winch adopts Q235 thick steel plate CNC cutting,
with added process weight reducing holes to ensure the geometric
strength of the large winch. After being annealed at 850 degrees
Celsius to eliminate stress, it is processed by a large CNC
vertical lathe and finally bored as a whole by a large CNC gantry
machining center.
4.2.9 Winch connection method: Each winch is connected to the main
shaft through a flange or expansion sleeve, with good overall
stiffness, high coaxiality of the winch, and balanced operation of
the winch cage
4.2.10 The winch cage is equipped with two brake devices, with the
action point relying on the front and rear box self-aligning
bearings and the large diameter main shaft. Two air pressure
butterfly brake devices are left empty to ensure the combination of
the overall bearing capacity and brake braking effect, achieving
smooth and reliable operation and braking.
4.2.11 The installation method for the disc is as follows: a string
rod type wire laying shaft is equipped with bearings inside, the
wire laying is smooth, and the sliding block is rotated; The
tension adopts mechanical belt friction, and the tension magnitude
is manually adjusted; After the wire reel is pushed in and locked,
it is stopped by a mechanical protection device, which is safe and
reliable.
4.2.12 Contact ring type wire breakage parking device: installed
with copper rings at the wire end of the main shaft of the winch,
monitoring the wire breakage status of each wire reel through wire
core contact, and feedback the signal to the terminal control
system to achieve automatic shutdown, replacing manual monitoring
and reducing labor intensity.
4.2.13 Wiring method: After the wire is released from the reel, it
changes direction through the universal guide wheel group, and then
travels along the main shaft to the distribution board; The shaft
is equipped with a tension wheel, and the tension belt adjusts the
tension, which can keep the tension of the core wire released on
each shaft stable and balanced; All straight through wire holes are
embedded with ceramic wire sleeves to protect the wire from
scratches and scratches.
4.2.14 The distribution board is equipped with 76 wire distribution
wire plate, which are used to collect wires at a smooth angle and
achieve uniform twisting of multiple single layers
4.2.15 The host base adopts a whole welded base, which uses
profiles and plates to connect geometric shapes. After welding, it
is processed in one go by a large gantry milling machine, with high
flatness.
4.2.16 The front support frame of the host has jog and emergency
stop functions for easy operation.
